XW-ADW Automatic Double Side Battery Spot Welding Machine 10000A Water Cooling for EV Battery Packs

XW-ADW Automatic Double Side Battery Spot Welding Machine 10000A Water Cooling for EV Battery Packs

The XW-ADW 10000A high-current configuration is purpose-built for heavy-duty cylindrical battery pack production in electric vehicle (EV) and energy storage system (ESS) applications. With 10000A maximum welding current and an integrated water cooling system, this variant delivers sustained high-power performance for continuous production runs on thick nickel tabs and large-format cells including 32700 and 33140.

Key Features

• 10000A High-Current Output: Maximum 10000A welding current ensures robust nugget formation on thicker nickel and nickel-plated steel tabs (up to 0.3mm), critical for high-current EV battery interconnections.
• Integrated Water Cooling: Closed-loop water circulation cooling system prevents electrode and power supply overheating during extended high-amperage production, maintaining consistent weld quality shift after shift.
• Dual Welding Heads + Servo Drive: Simultaneous positive and negative pole welding at 0.3-0.5s per weld cycle with CNC servo motor precision across the 500mm x 400mm customizable working envelope.
• Three-Phase Industrial Power: AC 380V 50Hz three-phase power input provides stable energy delivery for the 10000A power source, suited for factory-floor integration.
• PC Programmable with Data Storage: Industrial PC interface supports complex pack pattern programming with full parameter storage and real-time NG weld detection for complete batch traceability.
• Large-Format Cell Support: Handles all standard cylindrical formats including 18650, 21700, 26650, 32650, 32700, and 33140, with 0.4-0.6 MPa pneumatic air pressure requirement.

Technical Specifications

• Welding Current: 10000A (maximum)
• Cooling: Integrated water circulation
• Power Supply: AC 380V 50Hz three-phase
• Air Pressure: 0.4-0.6 MPa
• Dimension: 1100 x 900 x 1850 mm | Weight: 380 kg

Applications

• Electric vehicle (EV) battery module welding
• Energy storage system (ESS) pack manufacturing
• High-power E-mobility battery assembly

Contact XWELL today to discuss your specific EV or ESS production requirements and receive a tailored quotation.